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98% out of the labels of plastic bottles.
we can remove out the pressed bottle labels and unpressed bottles. label remover can be with water and without water. each has the advantages depending on our customer desision, no hidden charge .
This water type label remover machine is a necessary part of PET bottle recycling machine, is used for removal of label paper on pure water bottles and PET bottle. by medium speed rotating peeling by mechanical force and high pressure water flushing are applied, which enable paper removing rate to be as high as over 96%. Remove the bottle label and part of the cap, as well as to clean the bottle, put some sand washed away.
Features of label remover :
1)The label will be peel off by seft-friction.
2) The bottles are feed from the top of the machine, and discharge from the bottom.
3) This machine is used for new way of washing line. Use this machine can have high purity PET/PP flakes.
4) The capacity for this machine is from 500-3000kg/h.
Main Technical Date:
Mode | LMW-22 | LMW-30 |
Main motor power | 22KW | 30KW |
Water pump power | 7.5KW | 7.5KW |
Capacity | 1000-1500kg/hr | 2000-3000kg/hr |
Rotor diameter | 950mm | 950mm |
Rotor length | 3500mm | 3500mm |
Label separation rate | 95% | 95% |
Cap separation rate | 30-50% | 30-50% |
Machine size(L*W*H) | 3800x2200x2800mm | 3800x2200x2800mm |
Machine weight(kgs) | 3500kgs | 3800kgs |
for the total plastic recycling washing line , this is description
PET bottles washing recycling line is widely used to treat waste PET bottle (like: coke bottles, mineral water bottles….etc.) and any scrap PET plastic broken into flakes. It is a crushing, washing, drying line. After finished, these clean flakes could be produced as fibre , straps and so on.
1.Input:pet bottles
2.Out put:clean and dry pet flakes & granules(water content<1%,contamination<250ppm)
3.Capacity:300-2000kg/h
4.Power supply:220v/380v/440v
5.PLC control production line
Zhangjiagang xinting machinery CO.,LTD. can manufacturing the production line according to the customer requirement and final flakes quality requirements;
This production line is high automatic operating and save labor cost and low after maintenance. Our machinery is widely used in domestic and abroad in many countries;
Features FOR waste plastic PET bottles waste consumer bottle recycling machine :
1. We have the Bale opening and feeding system which and equally feeding the material save labor;
2. You can use the manually sorting system to selecting out different color bottles and non-PET material;
3- Metal detector is optional for you which used to take out any kind of metal from the PET bottles;
4- Specially designed PET bottle Crusher Machine can easily get high output and with water doing wet griding can extension the blades use life, reduce the dust generation;
5- High speed Dewatering machine and the drying system can guarantee the final PET flakes moisture <1%.
6- The Fin dust separator machine will remove the final labels from the flakes to guarantee the PVC content..
Product Description for waste plastic PET bottles waste consumer bottle recycling machine
PET Recycling Line:
PET Recycling Machine with the cpaicty Model; 500kg/hr, 1000kg/hr, 1500kg/hr, 2000kg/hr, 3000kg/hr
Pls choose the capacity model you want:
This PET Recycling line include the:
PVC Label Remover machine---Sorting system---PET Crusher machine---Flakes Floating washing tank---Hot Washing system,---Frication washing system---dewatering machinery and fin dust label separator machine---hot air drying system and the Packing system;
Flowchart consumer PET bottle crushing washing line manufacturer in china factory :
Conveyor belt →Label remover machine → Sorting table→Conveyor belt → Crusher → Screw loader→ Float washing tank→ Friction washing machine → Screw loader→Hot washer tank → High-speed friction washing machine → Floating washing tank → Dewatering machine → hot air dryer system → zig zag air classifier system → Silo
No. | Machine List | Function |
---|---|---|
1 | Belt Conveyor | Bottles conveying |
2 | Bottle Label Remover | Remove above 90% labels for both common and compressed bottle; No flakes waste and no water consumption |
3 | Manual Sorting Belt | Manually sort out PVC bottle, labels, and other impurities |
4 | Belt Conveyor | Bottle conveyor tp crusher |
5 | 1200 Crusher | Bottle crushing into flakes |
6 | Horizontal Screw Loader | Conveying flakes to next screw loader |
7 | Screw Loader | PET flakes conveying |
8 | Floating Washer | Wash flakes and remove floating materials as PP, PE and Caustic soda |
9 | Low Speed Friction Washer | Remove sand, mud and dirty |
10 | Hot Washer | After hot washing, it's easier to remove oil, glue |
11 | Screw Loader | PET flakes conveying |
12 | Hot Washer | After hot washing, it's easier to remove oil, glue |
13 | Screw Loader | PET flakes conveying |
14 | High Speed Friction Washer | Remove the glue and dirty |
15 | Screw Loader | PET flakes conveying |
16&17 | Floating Washer | Wash flakes and remove floating material as PP, PE and Caustic Soda |
18 | Spray Washer | Remove the Caustic Soda |
19 | Centrifugal Dryer | Drying and flakes moisture reach 2% |
20 | Pipeline Dryer | Hot air drying, moisture <1% |
21 | Label Flake Separator | Remove little amount of label and dust in PET flakes |
22 | Packaging System | Storage silo for PET flakes |
23 | Electric Cabinet | Electric control for the complete line, can be customized |
PET Flake Quality Reference Table:
Moisture Content | <0.9% | Label | <20ppm |
---|---|---|---|
PVC | <20ppm | Variegated Tablets | <30ppm |
Glue | <10ppm | pH | Neutral |
PP/PE | <20ppm | Total Impurity | <100ppm |
Metal | <20ppm | Flake Size | 12mm, 14mm or customized |
Production Consumption:
Items | Average Consumption Per Ton Flakes |
---|---|
Electricity (kw/h) | 200 kw/h |
Steam (kg) | 500 kg |
Washing Detergent (kg) | 8 kg |
Water (t) | 2m³ |
Estimated Plant Parameters:
Capacity(kg/h) | 1000 | 2000 | 3000 |
---|---|---|---|
Power Installed(KW) | 500 | 700 | 900 |
Required Area(m²) | 750 | 900 | 1000 |
ManPower | 5 | 6 | 7 |
Steam Volume(kcal) | 60000 | 70000 | 80000 |
Compressed Air (m³/min) | 10 | 15 | 15 |
Water Supply (m³/h) | 43226 | 43327 | 43388 |
we have the PET flakes pelletizing line with different capacity if you have request welcome to contact me